FOLLOW US

Case Study: Luke Dials of Hammer Down Labor

Project: Oregon Ocean Residential Home

Project Summary: RailFX Cable Railing for Decks

A jack of all trade’s remodeler willing to take on just about any project, Luke Dials, Hammer Down Labor owner, is a remodeling contractor in the greater-Portland, Oregon area. He is meticulous in his research when it comes to using products, installation, and services.

His remodeling projects have included:

  • A garage addition
  • Extending a new room off the side of a home
  • Interior fireplace addition in the home

One of his recent remodeling projects included a whole house facelift, including the deck, railing, and stairs. The home sold within two hours of being on the market. A true testament to his work ethic and meticulousness.

When one of your projects is for your grandfather’s home of more than 40 years with sweeping views of the Oregon Ocean, product choice is just as important.

“We started building out the upstairs, extending the home with an open concept for unobstructed sunset views over the Pacific Ocean,” said Luke. “The focus is adding more viewing areas throughout the home.”

The home sits on a modest hill in the Nelscott Reef district of Lincoln City, about 90 miles west of Portland. Home to sandy beaches and relying heavily on tourism, the area and Nelscott Reef are known to famed professional surfers worldwide. With 25 to 50-foot ocean swells, the site is home to the Nelscott Reef Big Wave Classic. The event occurs anytime between October 1st through March 31st, with a three-day “contest is on” warning notice guaranteeing optimal swells. The purse is $10,000.

Luke’s grandfather researched the type of deck and railing ultimately deciding on cable railing with an eye toward the ocean view. They considered glass infill however being on the beach — with glass fogging up and the constant salt air — it was not ideal for their needs. “We didn’t want a railing solution that would interfere with the view. Cable railing was more neutral in terms of blending in well with the color of the area, cloud coverage gray, and of course offering an unobstructed view,” added Luke.

Once they decided to use cable railings to complete the exterior deck, they found RailFX through their local dealer, Parr Lumber. The installation was complex because of the uneven surface of the wood deck. “Some of the wood deck boards are curved, due to natural shrinking and swelling, and getting the posts level throughout the deck was one of the more challenging parts of the install,” said Luke.

Luke’s grandfather is a woodworker and because the stair rake and angle were different, they added a custom-built wooden railing to make it ADA compliant, which completed the project.

We think you’ll agree the views are impressive with or without the sun, even winning the RailFX 2020 Photo Contest.

Case Study: Jill Wright of Contractors Building Supply

Project: Marietta, Ohio Residential Home

Project Summary: RailFX Cable Railing for Decks

In the southeast corner of rural Ohio sits Marietta, the oldest city in the state, also known as a riverboat town, just shy of the West Virginia border. Since 1997, family-owned Contractors Building Supply has been serving contractors and builders in the mid-Ohio valley. Their goal has been to give customers outstanding old school service with the highest quality products and competitive pricing.

Jill Wright, owner of Contractors Building Supply, built a log home more than 20 years ago out in the country. Each of the logs are hand peeled logs and fits right in for the area. Some were starting to rot, so it was time to give her home a facelift.

“I sat on my porch one day, and all I saw was logs,” said Wright. The look was heavy, and it was time to provide more balance. She began to explore options for cable railing for decks.

In early 2020, Wright was at FenceTECH and spoke to the staff at RailFX.

As I did more research, I kept going back to their product. ~ Jill Wright

Cable railing for decks is pretty unique in the mid-Ohio valley area; there’s typically a lot of aluminum and vinyl used.

“This area tends to be more traditional; honey oak is big, and it’s hard to break out of the cycle. There’s not a lot of demand for the modern look.”

Today, Wright is happy to sit on her deck and take in the view of the pond and the deer and relax. She’s hoping more of the trade will use cable railings to upgrade any home. Cable railings offer customers a seamless look by opening up an area without taking away from the design aesthetics of a home from traditional to farm to contemporary and modern designs.

RailFX Cable Railing for Decks
RailFX Cable Railing for Decks

Case Study: Jeremy Bower of Big Foot Decking & Services

Wasilla, Alaska

Project Summary: Wrap-around Deck, Aluminum Cable Railing

After years working on the north slope of Alaska, on flow control equipment on oil rigs, Jeremy Bower called it quits to start his own custom decking company. His schedule was demanding, two weeks on the job and away from home, two weeks at home. During his time at home, he worked side jobs, building decks, to make some extra cash. It paid off.

“Shortly after I quit the north slope job, I went all in and obtained my contractor’s license. From sheer word of mouth, I’ve been busy ever since,” said Jeremy, owner of Big Foot Decking & Services in Wasilla, Alaska, serving the Mat-Su Valley, Anchorage, and Fairbanks territory. He confirms that they do build decks in Alaska all winter long.

He took trade classes in high school and even built a house as part of the class project. Fourteen years later, he went back to where it all started. He redesigned and built a new 550-square-foot deck on the same house as one of his first projects with his new business.

Jeremy loves to design custom decks for his customers, like this project in Big Lake, Alaska. The customer gave Jeremy free reign on the design for a new deck on the house. After presenting three different options with creative ways to work around a large retaining wall, he installed a wraparound 1,050-square-foot deck with high-end composite material using two tones to complement the home’s architectural style.

“We threw in some detail work on the fascia and stairs, using a herringbone picture frame all around,” added Jeremy. He doesn’t cut corners. To finish the ends of the deck boards, he cuts the ends at 45-degrees and glues a piece of board to the end, so it looks like the board is coming up and over the edge without having to use a fascia board, and you never see the scalloped bottom. It takes additional time, but the beauty is in the details.

To finish the custom decking project, Jeremy found RailFX through his supplier, Spenard Builders Supply. “My supplier called me up to see a demo of the railing,” said Jeremy. “I liked the simple design, pre-drilled holes, and it was easy to install.”

Jeremy used the RailFX Aluminum Cable Railing System in black for the full wrap around deck, including the stairs. He added a “cocktail top rail” using the composite decking complementing the black RailFX railing system on the level runs. The stair runs use RailFX 250 square top rail.

“I plan to use RailFX again and make it my primary cable railing brand for 2021,” he said.

Wrap-around Deck, Aluminum Cable Railing

Case Study: Linda Evans of L. Evans Design Group

Gaston, Oregon Residential Home

Project Summary: Wire Deck Railing

A general contractor and interior designer, Linda Evans, always makes sure she’s the right fit for each client, and it has served her well for the last 35 years. Based in the Pacific Northwest, her work has garnered repeat business over the years, which is the case for her latest project. More than 20 years ago, she renovated Carla and Michael Green’s home when they lived in Portland, Ore. A recent move to the country, the Green’s called Evans and her team once again for a major remodel.

Just 30 miles southwest of Portland is a small community called Gaston. The Green’s new home sits on a hill of 28-acres overlooking the valley where they raise their sheep, dogs and practice their green thumbs. Evans has spent three years on the project, remodeling the three-story home from top to bottom and working in phases.  From the new kitchen and bathrooms, to new hardwood flooring, metal roof, and structural elements, the last project was the deck and railing.

The deck wraps around the majority of the home, offering panoramic views of the property and a significant secondary deck below at ground level. The existing deck and railing needed replacing, and Evans’ team expanded the outdoor decking area slightly. The Green’s chose composite decking in vintage hue and wire deck railing.  Evans initially tried to talk the Greens out of using cable railing but soon lost the battle, and it proved to be the right call.

I have never worked with cable railing before. My supply company, Lakeside Lumber, said I should use RailFX. I worked through Lakeside Lumber and with a customer service representative from RailFX, and they helped me with everything from start to finish. ~ Evans

Evans and her crew replaced the old wood railings on the second story deck, including adding a stairway for accessibility, with RailFX Aluminum Cable Railing System using bronze posts, top rail and mounts, and 1/8-inch cable railing. To finish off the railing project, Evans used a RailFX cable rail gate in bronze. Below deck, Evans used a wrap product to provide a dry space for those well-known rainy days in Pacific Northwest.

The Greens are pleased with their new deck and wire deck railing. They can relax and enjoy the view of their sheep grazing on their property and the expanded valley. “Everything went together fairly quickly, and my client is thrilled with the result.”

BEFORE

Click for After

AFTER

BEFORE

Click for After

AFTER

Case Study: Joe Aulino of Corinthian Fine Homes

Project: Dublin, Ohio Residential Home

Project Summary: Aluminum Cable Railing

This farmhouse design inspired by Napa Valley architecture sits this contemporary mid-range home on 50-acres of farm property in Columbus, Ohio. Custom builder Joe Aulino and his business partner Kevin Koch own Corinthian Fine Homes in Dublin, Ohio, and they built the farmhouse to the architect’s plans.

The homeowners worked with an architect before Joe and Kevin started the build, and the vision was to design a home to fit the landscape: contemporary farmhouse architecture. Clean lines, metal roofs, retractable doors, and concrete porches are not generally specified in this area.

There are first and second floor balconies and an expansive outdoor living area with a swimming pool, outdoor patios, fire pit, and retaining walls with layered landscaping.

We have used a lot of cable railing in our projects. We heard about RailFX from one of our decking reps in town. We liked working with RailFX, the quality of the product, available options, and support staff. ~ Aulino

This home features interior and exterior aluminum cable railing, by RailFX supplied by Zuern Building Products and Design Center, in Allentown, Wisconsin. “In the last three to five years, we have used cable railing for interior use with interior design trends leading us down that path.”

For more than 27 years, Aulino and Koch have primarily built one of a kind homes on estate lots, golf course communities, and high-end residential areas. While farmhouse generally doesn’t shout estate or high-end, this one breaks with tradition.

Aluminum Cable Railing on deck
Aluminum Cable Railing

Case Study: John Kirch of Kirch Improvements, Inc.

Project: Richfield, Wisconsin Residential Home

Project Summary: RailFX Cable Railing System

Each year, Remodeling magazine publishes cost versus value report on projects that are likely to retain value at resale in more than 100 markets. Year after year, a new deck addition has always averaged a return on investment well above 60 percent and has been as high as 80 percent within the last five years. That’s no surprise to John Kirch of Kirch Improvements.

A family-owned and operated firm with more than 15 years of industry experience, Kirch’s company specializes in high-quality materials designed to be an extension of the home. Kirch Improvements builds decks, pergolas, screened-in areas, outdoor kitchens, and railing installations. Located in Brookfield, Wisconsin, just 15 miles west of Milwaukee and surrounded by area lakes, Kirch has built several stunning deck projects.

He and his crew recently finished building a deck at a lakeside home on Lake Five, a small spring-fed lake in the Richfield-area. It’s a second home for his customer, and they tore down a wood floor deck with steel framing and railings. The deck was more or less rusted and designed like a dock rather than a deck.

Kirch built a composite deck with an aluminum-based railing for longevity.

One of our customers specifically called out RailFX by name. That was our first job using the RailFX cable railing system. It’s a hardy rail and holds up well. ~ Kirch

Kirch installed the Aluminum RailFX Cable Railing System with a 1/8-inch cable infill. “RailFX layout sent to us, noting the components for each section of the deck, made it simple. We would use RailFX again, and we have a few projects coming up that it would be a nice fit.”

“We also continued the railing down to the water, so the customer has ease of access.” The homeowner loves the new deck and RailFX cable railing. They have added lights to the posts, and it is inviting and safe.

Kirch Lake railing
RailFX aluminum cable railing
RailFX aluminum cable railing

Case Study: Corbett Lunsford on Modern Cable Railing Systems

Project: Atlanta Homestead for Home Diagnosis T.V.

To watch the Lunsford installation process and learn more, watch our collaboration video.

Building to Last 100 Years

The Science Behind Modern Construction Methods

Inside Atlanta’s perimeter is a lovely rural oasis where a family homestead resides on two and a half acres of land 15 minutes from downtown. The homestead, owned by the same family since the 1930s, recently was sold to Grace and Corbett Lunsford, creators and producers of the Home Diagnosis T.V. series airing on PBS, which aims to demystify the science behind products and construction methods used in the home building process. “We describe it as This Old House meets C.S.I.,” said Corbett. They are building a high-performance home on the land and will be airing segments in season two.

The family of the original homestead sold it to us because they liked that we wanted to homestead it similar to what they did, instead of selling it to a developer who would then turn it into 20-plus houses. ~ Corbett

It’s the first time Corbett and his family have built a house from start to finish. And, as he describes, everything the Lunsford’s do is a family affair. Family is the T.V. show. The only things they didn’t do themselves are the top layer of the roof, drywall, electrical service, drain lines, finish flooring, and tile. Aside from that, 90 percent of the home, built by the family, including Corbett’s parents and their two young daughters cheering from the sidelines.

This 3,000 square foot home intends to explore and teach people the science of homes, including physics, chemistry, and microbiology. They’re building a home that is the ‘perfect character’ in the story of the science of homes. 

Traditionally, homeowners and builders build the way it’s ‘always been done.’ However, the Lunsford’s aim to change the conversation and start thinking more scientifically about homes — is building and using products that may be slightly different to achieve specific, often invisible goals for a high-performing home that will stand the test of time.

Product Selection: Maintenance Free and Durable 

Choosing beautiful and durable products that don’t require a lot of upkeep is vital for this home. The house is being built to last 100 years, and the products will need to keep pace. The Lunsford’s don’t want to have to worry about replacing things on a 10-year rotation, as many homeowners sadly do. 

I equate it to not wanting or needing laces for my shoes, now that we have that option. I want the same ease of use and low maintenance experience in the products I choose for this home. ~ Corbett

Although Corbett and Grace chose wood for the decking and siding, traditionally a high-maintenance material, he used a thermally modified wood product that is durable and doesn’t require sealing now or in the future. It can stand up to the climate of the southeast and is virtually maintenance-free. 

Other products include air sealing details to be as quiet as possible due to the proximity of one of the world’s busiest airports and installing a dedicated ventilation system to pump filtered outdoor air throughout the home. When they open the cupboards, they won’t smell the stored vinegar or cat litter box as a result. It is also obviously ideal in areas where wildfires and extreme humidity are a problem.

The home has even been ‘hurricane tested,’ creating a significant vacuum inside, and then pressure washing the house to force that water to penetrate inside the home if it can. After pinpointing the failures, they fixed them all, so the family can now withstand major storm events without worry.

Modern Cable Railing Systems: Clean and Classic Design

When it came to adding railings to the first and second-floor decks, the Lunsford’s wanted a classic and clean look. They chose cable railing because it enabled them to see the landscape’s beautiful views from inside the house and see the house from outside without obstruction. It offers a seamless panorama with it’s modern cable railing system.

The Lunsford’s found RailFX at an industry trade show in early 2020. After talking to several cable railing manufacturers, RailFX was most in line with what they were trying to accomplish. “RailFX was also the most excited about our project out of everyone we talked to,” said Corbett. 

Corbett’s parents installed RailFX in two different areas of the home. The ground floor and second-story decks. They commented that RailFX makes it very clear and straightforward to install. There was one slight field modification made, but it was easy to adjust. 

“I’ve taken deck safety courses in the past, and I find that it can get complicated, but RailFX makes it very clear,” said Corbett. 

The Lunsford’s installed RailFX’s black aluminum top railings, a surface mount, and posts with 1/8-inch stainless steel cable for the exterior decks. The next installation will be the interior stairway once the painting and flooring is completed. They will use custom wood top rails and silver fascia mount posts.

Because it's made in a state of the art facility, the railing system is perfectly designed and fit for our purposes. ~ Corbett

Forever Home Update: Interior Stairway Cable Railing Installation

Corbett is making the finishing touches to his Atlanta forever home and recently installed RailFX cable railing systems on the interior stairway. Corbett said the real difference for the internal cable run is the amount of use they will experience with three small children running up and down the stairs.

He opted for fascia-mounted posts on the stairway, which was a different attachment process than he experienced on the outside’s surface-mounted posts. Since the interior stairway is four feet wide, code dictated he install ADA compliant railings on each side. Corbett used RailFX’s ADA graspable handrail and RFX 400 top rail option in silver. He used pecan wood from Grace’s family’s backyard for the top rail for an upscale finishing touch.

“Now that the installation is complete and we’re living in the house, I love it,” said Corbett. “It feels very solid, and I love knowing that if it gets dirty, scratched, or anything, the fix is very easy.”